© 2025 bausache bm GmbH - Alle Rechte vorbehalten
• Pyrolytic Catalytic Cracking (PCC) Technology Thermochemical process that breaks down plastics and other hydrocarbons into valuable products like gas, oil, and solids using high temperatures and catalysts. • Proven Technology Development Multiple pilot plants built and tested over the years, with a reference plant in Slovakia operating successfully for more than 3 years. • Exemplary Facility Specifications 32.000 tons per year processing capacity, with 4 reactors and storage tanks for products like diesel, petrol, and bio-char • Environmental and Sustainability Benefits Enables full utilization of waste plastics, contributing to the circular economy and reducing landfill waste. • Estimated Project Timelines and Costs Permitting in 3-6 months, 1-year construction, costs depend on processing capacity The PCC Project Starting Material 4 t/h of mixed plastics 8.000 operating hours p.a. Processing of 32.000 tons p.a. End Product 25,6 mio. liter: heating oil+diesel+petrol 2.100 tons bio-char 7.920 MWh electric energy 7.920 MWh heating energy Facility in developement Energy and mass balance Raw material 32.000 t/a 208.000 MWh/a Catalyst 640 t/a Carbon cooler 2.176 t/a 4.047 MWh/a Capacitor 23.662 t/a 172.145 MWh/a Gas storage 6.802 t/a 41.600 MWh/a Heat input from own energy9.792 MWh/a Reactor 32.640 t/a 217.792 Mwh/a Energy and mass balance Capacitor 23.662 t/a 172.145 MWh/a Syn-Diesel 9.600 t/a 79.776 MWh/a Syn-petrol4.800 t/a 39.360 MWh/a Syn-Kerosene4.800 t/a 40.083 MWh/a Gas storage 6.802 t/a 41.600 MWh/a Bio-Char 2.176 t/a 4.047 MWh/a Heat Electricity7.920 MWh/a 7.920 MWh/a Crack Oil 19.200 t/a 159.219 Mwh/a = 25,6 Mio l CHPP* 2.878 t/a 17.600 MWh/a *combined heat and power plant • High-quality outputs synthetic gas, oils, and coal, which can be further processed into valuable fuels like diesel and petrol • Provider of turn-key Facility Solutions We deliver fully integrated, end-to-end facility solutions, from design and engineering to construction and operation, ensuring maximum efficiency, compliance, and long-term value. • Low processing temperature Temperatures of 300-500°C reduce operational costs. • Great flexibility in feedstock The catalyst allows for a great variety in feedstock and even mixed materials to be processed into valuable crackoil. • No clogging The catalyst solves the clogging problem, which greatly reduces operational costs and increases efficiency. • No dioxines, no furanes, no PFAS Facility neutralises toxic emissions. Value Solutions 86% energy efficiency
© 2025 bausache bm GmbH - Alle Rechte vorbehalten
• Pyrolytic Catalytic Cracking (PCC) Technology Thermochemical process that breaks down plastics and other hydrocarbons into valuable products like gas, oil, and solids using high temperatures and catalysts. • Proven Technology Development Multiple pilot plants built and tested over the years, with a reference plant in Slovakia operating successfully for more than 3 years. • Exemplary Facility Specifications 32.000 tons per year processing capacity, with 4 reactors and storage tanks for products like diesel, petrol, and bio-char • Environmental and Sustainability Benefits Enables full utilization of waste plastics, contributing to the circular economy and reducing landfill waste. • Estimated Project Timelines and Costs Permitting in 3-6 months, 1-year construction, costs depend on processing capacity The PCC Project Starting Material 4 t/h of mixed plastics 8.000 operating hours p.a. Processing of 32.000 tons p.a. End Product 25,6 mio. liter: heating oil+diesel+petrol 2.100 tons bio-char 7.920 MWh electric energy 7.920 MWh heating energy Facility in developement Energy and mass balance Raw material 32.000 t/a 208.000 MWh/a Catalyst 640 t/a Carbon cooler 2.176 t/a 4.047 MWh/a Capacitor 23.662 t/a 172.145 MWh/a Gas storage 6.802 t/a 41.600 MWh/a Heat input from own energy9.792 MWh/a Reactor 32.640 t/a 217.792 Mwh/a Energy and mass balance Capacitor 23.662 t/a 172.145 MWh/a Syn-Diesel 9.600 t/a 79.776 MWh/a Syn-petrol4.800 t/a 39.360 MWh/a Syn-Kerosene4.800 t/a 40.083 MWh/a Gas storage 6.802 t/a 41.600 MWh/a Bio-Char 2.176 t/a 4.047 MWh/a Heat Electricity7.920 MWh/a 7.920 MWh/a Crack Oil 19.200 t/a 159.219 Mwh/a = 25,6 Mio l CHPP* 2.878 t/a 17.600 MWh/a *combined heat and power plant • High-quality outputs synthetic gas, oils, and coal, which can be further processed into valuable fuels like diesel and petrol • Provider of turn-key Facility Solutions We deliver fully integrated, end-to-end facility solutions, from design and engineering to construction and operation, ensuring maximum efficiency, compliance, and long-term value. • Low processing temperature Temperatures of 300-500°C reduce operational costs. • Great flexibility in feedstock The catalyst allows for a great variety in feedstock and even mixed materials to be processed into valuable crackoil. • No clogging The catalyst solves the clogging problem, which greatly reduces operational costs and increases efficiency. • No dioxines, no furanes, no PFAS Facility neutralises toxic emissions. Value Solutions 86% energy efficiency